Medical Equipment engineering case study

Some of Major Projects Handled in Medical Industry:

CAD – Design Engineering Projects:

  • Design of Lumbar braces as per HCPCS code (US Healthcare Common Procedure Coding System) along with value engg & creation of manufacturing drawings of parts & assembly.
  • Created Parametric 3D Model of a dental spray gun from provide IGES model, and Created Ribs, bosses & other internal external features considering mfgg feasibility & seam assembly of both RH & LH part of a surgical instrument handle.
  • Re-engineering, value engineering for Hospital equipment & furniture's like Bed, Stretcher & wheelchairs etc
  • Re-engineering was done for structural parts, mechanism & plastic parts for design improvements, weight & cost reduction.
  • Creation of Dental face bow 3D model concepts from provided handmade sketches and instructions.
  • Reconstruction of CT scanned orthodontic STL format file using 3D CAD software.
  • Creation of Knee joint implant 3D CAD model (LHS & RHS) with accurate dimensions and matching from provided 2D drawing.
  • Medical Bathtub CAD Migration from Solid works to Inventor software.
  • Dental Drill Guide Cylinder design & creation of production dwg, sourcing vendor from India, Mfgg & supply
  • Creation of 3D models and drawings from provided rendered images and instructions.
  • Coupled Thermal Structural Analysis using LS Dyna in order to predict the temperature level in an IC Lug during the Assembly. Stages of Assembly were as follows bracket.
  • Design Ice twister, Modification of FC liner to minimize the Tooling scope of work.
  • Creation of 3D Model (Plastic Part) from provided Handmade Sketches, Images and Instructions for medical product storage
  • Legacy data conversion, 3D CAD modelling, 2D Drafting & detailing of medical devices, instruments, surgical & hospital furniture & Equipments.
  • 3D renderings and 3D Animation videos.

Reverse Engineering / 3D Scanning:

  • 3D Scanning / Reverse engineering of eye drop bottle.
  • Reverse Engg of a medice tuibe / packaging

Prototype Development:

  • Working Prototype development of ready pee device (patient urine kit).
  • Prototyping of a medical devices encloser.

CAE – FEA / CFD Analysis / Virtual Test Simulation / Design Validation Projects:

FEA Test Simulations / Analysis-

  • Drop test analysis of a home appliances product.
  • Fatigue analysis of refrigerator door hinge..
  • FEA Simulation of Ventilation shaft.
  • Drop Test Simulation of 5litre Plastic Can.

CFD Test Simulations / Analysis-

  • Coupled thermal structural analysis in order to predict the temperature level in an IC during the assembly stages of assembly.
  • CFD Simulation of evaporator fan of refrigerator.
  • CFD Simulation of Ceiling Fan
  • CFD Simulation of an Air cooler
  • CFD Simulation of Chimney
  • CFD Simulation of Cassette AC
  • System Level Electronic Cooling Analysis of LED Lamps - To check the temperature at LED’s and compare it with threshold limit, and Optimization of Heat Sink design for reducing the temperature at LED COB.
  • CFD Simulation & Design optimization of Heater
  • CFD Analysis of Flow Mixing in Static Mixer with different designs

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